Products

Rye processing: advanced rye milling machinery and technology

Rye is a fundamental cereal for various food and industrial productions, valued for its nutritional characteristics and versatility in the agri-food sector.

Omas Industries offers state-of-the-art technology and cereal processing machinery for the complete treatment of rye, from cleaning and rye milling to final packaging. We guarantee quality and efficiency in every phase of the production process.

Our equipment is also perfectly suited for farms and livestock companies planning to produce animal feed directly for their own use. This machinery allows them to transform rye and other grains into high-quality flours and meals, perfect for animal feed processing.

Industrial rye grain cleaning solutions

To ensure complete and professional cleaning of the rye, Omas Industries provides several advanced technological solutions.

These include grain decorticators and scourers, which are essential tools for removing impurities and dust. Furthermore, grain vibratory separators and industrial grain destoners are ideal for removing straw, stones, and other foreign bodies, thus guaranteeing a high-quality raw material.

Another important technology is represented by intensive sterilizers, which help to improve product safety by rebalancing the raw material. Finally, thanks to the use of grain moisture meter, it is possible to constantly monitor the ideal moisture level for the preservation and subsequent processing of the rye, guaranteeing excellent results at all production stages.

Our revolutionary DST – Dry Scrubbing Technology allows for waterless, dry cleaning of the cereal, reducing the risk of contamination and enhancing the sustainability of the process. For rye, cleaning must be particularly delicate to preserve the integrity of the kernel. In contrast, pulses, such as chickpeas or beans, may require a more vigorous treatment.

Rye milling: plants and equipment

Rye milling is a delicate phase that can be executed using advanced machinery such as industrial roller mills, centrifugal impactors, semolina purifiers, plansifters, bran finishers, and general purpose grinding mills.

These milling machines make it possible to obtain flours and semolina of various granulations and qualities, meeting even the most specific production requirements. The use of disintegrators and filters ensures the purity and quality of the final product.

The Flexy Mill technology allows for an automatic and micrometric regulation of the gap between the rollers, making it possible to achieve the desired granularity without modifying the mill flow diagram. The Omas KERS System (OKS), a form of energy-efficient milling system, recovers kinetic energy generated during the grinding process and converts it into electricity, significantly improving energy efficiency and reducing consumption. Omas torque motors, free of mechanical transmissions, ensure direct rotational movement, less friction, and a more compact plant layout.

Advanced rye storage and packaging

To maintain the integrity of the processed rye, proper storage and packaging are essential. Omas Industries offers solutions with augers, vertical bucket elevators, chain conveyors, scales, and innovative flour bagging systems that optimize the unloading and packaging process, ensuring speed, precision, and complete lot traceability.

Omas Industries stands out for its consolidated experience and wide range of cereal processing machinery intended for the entire grain supply chain. Our technological solutions are designed to optimize productivity and quality, with a specific focus on sustainability and energy efficiency, also supporting the unique needs of livestock businesses in autonomous feed production.